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Approximately 200 paint samples were prepared before meeting the owner’s approval. Painting Savannah necessitated 46 personnel: 21 spray painters, 21 assistants, three managers and one paint maker. They would spray a particular section of the hull and superstructure in a single day, always heading in the same direction. They started at 5 in the morning and worked for as long as it took to ensure every part was painted in exactly the same way without using tape lines. The painters worked in a climate-controlled tent spanning some 794,580 cubic feet (22,500 cubic meters). They used special mixing machines and, for the first time, electrically charged spray guns for consistency in the metallic flakes and to achieve the thickest possible layer. In total, they covered a surface area of 34,445 square feet (3,200 square meters), using some 317 gallons (1,200 liters) of paint along with 500 gallons (1,900 liters) of clear paint. Because metal interferes with reception, the mast domes were finished in pearl paint to achieve the same aesthetic effect as the metallic paint.
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